Thursday, February 12, 2009

interior panels





Tonight I finished riveting and sealing panels in place that form the air box, for the engine induction, at the front of the chassis. Pressurized "cold" air coming in through the front grille will pass under the radiator and into this box which will contain two K&N conical air filters on the ends of two aluminum pipes going to the plenum on top of the engine. The in and out coolant pipes for the radiator will also pass through the box.

I also sealed up some seams where moisture might collect between where steel chassis tubes and aluminum interior panels mate.

Earlier today, I purchased two 4 X 8 sheets of 1", foil backed, foam insulation board. If it's dry outside this weekend and not too windy, I plan to cut all the geometric shaped insulation panels to fit between the chassis tubes and glue them in place on the backs of the aluminum interior panels. It's better to cut the foam board outside since it makes such a mess. It gets all sticky with static electricity too, a pain in the arse. The plan is to cover the foam board with foil-backed fiberglass insulation cloth later.

While working with the fiberglass cloth, I want to make and install boots around the steering column and accelerator pedal shaft to keep hot air out of the driver's foot well.

Haven't seen the new shocks and springs arrive yet with the UPS man - dying to get my hands on them.

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